X-10
Compatible
Appliance
Module

  Appliance Module  

The design of an X-10 compatible appliance module is described in detail. It may be assembled as-is or  customised by a competent home constructor. All functionality is supplied by a PIC16C54 micro-controller at the  heart of the module.

Schematic, circuit description and printed circuit board design are provided in Acrobat PDF format along with  full source code for the PIC16C54.


Download full documentation x10am1.zip (160kbytes)

Acrobat Reader is required


REVISION! - Code revised so PIC16F84 may be used in place of PIC16C54.
Download source and object files
x10am2.zip (6kbytes)

EXTRA! - Use the appliance module circuit board as an X-10 Data-Stream Monitor.
Convert raw X-10 data to RS232 and view it on a PC using a terminal program.
Download details and object file
x10dsm2.pdf (13kbytes)

 

Infrequently Asked Questions
 
Can you supply blank printed circuit boards?
No. I have no blank boards available.
 
Can you supply the TOKO tuned transformer?
No, I am unable to supply the transformer.
The Appliance Module utilises a tuned transformer, model 707VXA042YUK, manufactured by TOKO.
The design notes list several suppliers of the TOKO coil however these companies no longer stock the item.
The tuned transformer may have been discontinued by TOKO in which case only 'old stock' will be available.

The best approach is to search using Google for 707VXA042YUK.
You will find this coil on their web site if you go to 'online catalogue' and search for 707VXA042YUK
 

Do you have a data-sheet for the TOKO tuned transformer?
No.  The only information I have is from the Digi-Key and BEC web sites.
 
Frequency:
Temperature coefficient:
Inductance tuning:
Q:
Capacitance: (required?)
Turns:
Pins 3-4 
Pins 5-6 
Pins 2-5
Pins 1-5

 

125kHz
250ppm/degC
+/-10%
25
33000pf

49.5 turns
7 turns
3.5 turns
4.5 turns

 

What is the pin-out for the TOKO transformer?
Study the printed circuit board layout.  Also, use an ohm-meter to measure the resistance of the windings.
The tuned winding has the most turns and the highest resistance.


 

 

 




 

Some capacitors are 'X2 rated' what does this mean?
Class X capacitors are designed to survive the kind of surges (thousands of volts) expected in an across-the-line application. They are also constructed in such a way as to be "self clearing" or "self healing". The usual design has a very thin metallising on the dielectric film, which vaporizes locally around a puncture and thus eliminates the momentary short-circuit. The package is also made from self-extinguishing materials.
"X" and "Y" class of capacitor are specified in IEC standard IEC60384-14.
"X" and "Y" capacitors are used at the input power section of power supplies.
There are various grades of X and Y - X1, X2, Y1, Y2, etc.
"X" class are specified for use from mains line to neutral.
"Y" class are specified for use from mains line to protective earth/ground.
 
Have you designed a power-line transmitter?
No.  I have never designed an X-10 power line transmitter. If you wish to design one yourself I would suggest first getting the schematics of the TW523 or PL513 from the X-10 web site.
ftp://ftp.x10.com/pub/manuals/technicalnote.pdf
Also Microchip have published an interesting Application Note:
http://ww1.microchip.com/downloads/en/AppNotes/00236a.pdf
Title: X-10 Home Automation Using the PIC16F877A 
Name: AN236 
Date: 10/30/2002 
Author: Jon Burroughs

Have you designed any other X-10 devices?
No. The X-10 compatible appliance module was designed in 1996 for a personal requirement - a hobby rather than part of my business. I have not produced other X-10 designs or worked on X-10 since.